Preparation of Morphine Derivatives Using Ionic Liquids Volume 3 - Issue 2

Sureshbabu Jayachandra, Madhuresh Kumar Sethi*, Sanjay Mahajan, Kunwar Sanjeev Singh, Bhairaiah Mara and Purbita Chakraborty

• Mylan Laboratories Ltd. ANRICH Industrial Estate, India

Received: May 25, 2018;   Published: June 11 2018

*Corresponding author: Madhuresh Kumar Sethi, R and D, Mylan Laboratories Ltd, A ANRICH Industrial Estate, Bollaram, Sangareddy, Telangana, India

DOI: 10.32474/AOICS.2018.03.000156

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Abstract

Dextromethorphan, an anti tussive drug belongs to the morphinan family, and is mostly available in the market as a combination therapy. Most of the reported preparation procedures involve the use of racemic starting materials that give lower yields. (S)- Octa base is one of the key starting raw materials used in our process and this easy, convenient and eco-friendly preparation (single step) is reported in this manuscript. This drug, Dextromethorphan is produced in large volumes annually (> 150 tons/year). Most reported synthetic procedures make use of huge amounts of volatile organic solvents which are hazardous for environment. This will be a major issue in the near future. To overcome this problem, we have tried using Ionic liquid as a solvent in the preparation and successfully arrived at best results, thereby decreasing the use of organic volatile solvents.

Keywords: Dextromethorphan, Morphine derivatives, Alkaloids, Formylation, Ionic liquid

Introduction

Dextromethorphan, a drug of the morphinan family, is having tranquilizing, dissociative, and restorative properties (especially at higher doses). It is a cough suppressant (ANTI-TUSSIVE) in several over-the-counter cold and cough medicines including generic labels and store brands, Benylin, Mucinex, Camydex 20 tablets, Robitussin, NyQuil, Vicks, Delsym, TheraFlu, Cheracol D, and others. It has also found plentiful other uses in medication, extending from analgesic effect to psychological submissions useful in the treatment of addiction. It is sold in syrup, capsule, and lozenge forms. In its unadulterated form, Dextromethorphan ensues as a white powder. Currently, Dextromethorphan is not registered in the Schedules of the United Nations 1961 Convention on Narcotic Drug [1].

Dextromethorphan is the dextrorotatory enantiomer of levomethorphan, which is the methyl ether of levorphanol, both opioid analgesics. It’s IUPAC name is (+)-3-methoxy-17-methyl-9α, 13α, 14α-morphinan. It occurs as an odorless, opalescent white powder. It is freely soluble in chloroform and insoluble in water; the hydro bromide salt is water-soluble up to 1.5g/100mL at 25 °C. It is usually accessible as the monohydrated hydro bromide salt. However, some newer extended-release formulations contain Dextromethorphan bound to an ion-exchange resin based on polystyrene sulfonic acid (Picture 1).

Mechanism of Action

Dextromethorphan is a synthetic compound and acts as a dissociative anesthetic when taken in higher doses. Its mechanism of action is via multiple effects, plus actions as a nonselective serotonin reuptake inhibitor and a sigma-1 receptor agonist [2]. Dextromethorphan and its major metabolite, Dextrorphan, also act as NMDA receptor antagonist at high doses, which produces effects similar to other dissociative anesthetics such as ketamine and phencyclidine [3]. The metabolic pathway continues from dextrorphan to 3-methoxymorphinan to 3-hydroxymorphinan (Figure 1) [4].

In one of the reported processes for the preparation of morphinan alkaloids, racemic hydroxy N- methyl morphinan is used as a starting material, an optically inactive isomer and is treated with tartaric acid for resolution to obtain selective one isomer (+) of morphinan. (PATENT- US2676177 (Roche, 1954, CHprior. 1949)) (Scheme 1).

In a similar procedure reported in PATENT- CN102977021 A, Method for preparation of Dextromethorphan hydro bromide By Cui, Dapeng et al From Faming Zhuanli Shenqing, 102977021, 20 Mar 2013, Raney Nickel as a reducing agent is replaced by KBH4, thus, reducing the cost. Also, resolution is done with R-ibuprofen for the first time. Another advantage is the use of AlCl3 is adopted to replace H3PO4 to cyclize. Overall, it is a low cost, moderate reaction conditions, easy in operation and suitable for industrial production (Scheme 2).

Further, in the search for better preparation methods, which is easier, lesser preparation steps, cost effective, and also using chemicals that are easy to handle and can provide higher yields as well as purity, it has been found that the critical step of Grewe’s cyclization is reported in a paper titled, ‘A Novel synthesis of substituted 1-benzyloctahydroisoquinolines by acid-catalyzed cyclization of N-[2-(Cyclohex-1-enyl]-N-styryl formamides’ [5] (Scheme 3).

According to this paper, no cyclization of enamide was observed with Lewis acid catalyst (AlCl3, AlEtCl2, TiCl4), Two equivalents of BF3-Et2O was used, and complete conversion was observed. In all cyclization reactions, a side product is formed that is more polar than the octa hydroisoquinolines and N-formyl octa hydroisoquinolines synthesized from N-formyl- 2-phenylethylamines and benzaldehyde. Also, reduction of N-formaldehyde to N-methylated was done using LiAlH4. While going through literature, it was found that formylation before cyclisation avoids ether cleavage as a side reaction and higher yields were obtained than without N-substitution or N-methylation. In this patent, purification/resolution was done using the formation of Brucine salt (US3634429 (Jan 11, 1972) Morphinan derivatives and preparation there of (Scheme 4).

Experimental and Results

All the above-mentioned processes involve the use of solvents. So, in the existent investigation, an endeavor is explored to develop an alternate process wherein use of solvents can be avoided in the synthesis of Dextromethorphan (Scheme 5).

Preparation of Dextromethorphan Hydrobromide using 1-butyl-3-methyl imidazolium acetate (Ionic liquid) as a solvent

I-step:

a) Stage-IA: In a flask, charge 1-butyl-3-methyl imidazolium acetate under nitrogen atmosphere. Charge (S)-Octa base under nitrogen atmosphere. Cool if required under nitrogen atmosphere. Charge Sodium methoxide solution in methanol under nitrogen atmosphere. Charge Methyl formate. Raise the temperature of the reaction mass to little reflux by using hot water not more than 55oC. Stir and maintain the reaction mass till reaction complies (2 hours). Concentrate the reaction mass u/v (Capacity of vacuum pump should be > 700 mm/Hg) till almost no solvent distills. To the concentrated reaction mass, charge toluene under nitrogen atmosphere and water extraction is done. The extracted toluene layer was concentrated to give N-Formyl octa base and is used as such.

m/z (M+H+) - 286

NMR chemical shift values tabulated below (Table 1) and (Picture 2).

b) Stage-IB: In another flask, charge Ortho phosphoric acid (~ 85.0 % w/w). Charge Toluene and Raise the temperature of the reaction mass. Reflux and maintain over Dean stark apparatus to remove water azeotropically. Cool the reaction mass under nitrogen atmosphere and Charge Phosphorus pentoxide under nitrogen atmosphere. Reaction is highly exothermic. Charge 1-butyl-3-methyl imidazolium acetate. Slowly add N-formyl octa base and Raise the temperature of the reaction mass under nitrogen atmosphere. Stir and maintain the reaction mass at 65-70oC under nitrogen atmosphere till reaction complies. Concentrate the reaction mass under vacuum to remove toluene. To the concentrated mass, charge ethyl acetate under nitrogen atmosphere and stir. In another flask, charge water, Cool. Charge ethyl acetate reaction mixture reaction mass in to chilled water. Stir, settle and separate the layers. Repeat for back extraction. Wash the organic layer with water again and then a wash of 7% sodium bicarbonate solution is given. Concentrate the organic layer u/v till almost no solvent distills. Degas the concentrate u/v to remove traces of solvents.

m/z (M+H+) - 286

NMR chemical shift values tabulated below (Table 2) and (Picture 3)

c) Stage-IC: To the concentrate mass, charge 1-butyl- 3-methyl imidazolium acetate and methanol under nitrogen atmosphere. Stir and slowly add sodium hydroxide solution Pre- Cooled ~15oC (Prepare by using 109 g Sodium hydroxide dissolved in 200ml Water). Raise the temperature of the reaction mass and Stir and maintain the reaction mass till reaction complies (~15 hours). Concentrate the reaction mass u/v. To the concentrate mass, charge toluene under nitrogen atmosphere and water workup is done. The extracted toluene layer was concentrated to give N-Nordextromethorphan (Stage-IC).

m/z (M+H+) - 258

NMR chemical shift values tabulated below (Table 3) and (Picture 4):

d) Stage-ID: To the mixture of1-butyl-3-methyl imidazolium acetate and N-Nordextromethorphan (Stage-IC), slowly add Formic acid solution (Prepare by using 32.1g Formic acid diluted with 5.7ml water). Charge Formaldehyde solution. Raise the temperature of the reaction mass and Stir and maintain the reaction mass till reaction complies (~2 hours). After the reaction is complete, Charge water and cool the reaction mass if required and then slowly add sodium hydroxide solution Pre-cool (< 15 oC) (Prepared by using 28.0g Sodium hydroxide dissolved in 140ml water), extracted the product into toluene, again charge water, cool, and slowly add Hydrobromic acid. Raise the temperature of the reaction mass to 70-80 oC and Stir and maintain to get clear solution. The organic and aqueous layers separated. Cool the Aqueous layer under stirring to get precipitate and further cooled to 3-6 oC and wash with pre-chilled water. Dry the solid under vacuum, to get Dextromethorphan hydro bromide.

m/z (M+H+) - 272

NMR chemical shift values tabulated below (Table 4) and (Picture 5):

a) 1H-1H coupling constants.

Discussion

As of today, chemical manufacturing process of APIs in pharmaceutical industry is handicapped without the use of chemical solvents. However, it is a scientifically known fact that solvents are dangerously damaging chemical entities, mainly of the following reasons:

a) Volatile nature of solvents.

b) Storage and handling risks.

c) Usage requirements in large scale.

Apart from their handling risks to human beings, they also cause significant saturation in chemical pollution levels in the environment; there has been constant research going-on in academic field as well as industries to find their suitable alternative [6].

Ionic liquids are one such alternative that has been found useful to substitute the commonly used bench solvents. Other than their obvious “solvent” property that have been discussed in various publications [7-10], they have also been found to catalyze certain type of reactions in which they participate [11-13]. Moreover, their complete recovery from the reaction is an easy job when juxtaposed with their volatile solvent counterparts. For this reason, an ionic liquid can be re-cycled for multiple batches of reactions.

Another unique property of ionic liquids is that they can be “tailor-made” to suit specific reaction types by playing around with the cation and anion part of them. They are called as “task-specific ionic liquids”. These tailored [14] and specially synthesized ionic liquids have more scope of their application in a chemical reaction than just acting as a green solvent.

Conclusion

A simple, efficient, eco-friendly synthetic route is developed involving the single-step synthesis of Dextromethorphan Hydrobromide that is high on convenience and also a cost-effective procedure. This process is best suitable for the preparation of Dextromethorphan Hydrobromide and is scalable in plant. This synthetic route using an ionic liquid adapts a cleaner chemistry that assures both risk-free handling and reduced environmental pollution, when scaled-up.

Acknowledgement

Our group would like to thank the Department of Scientific and Industrial Research India, Dr. Hari Babu (COO Mylan), Sanjeev Sethi (Chief Scientific Officer Mylan Inc ); Dr Abhijit Deshmukh (Head of Global OSD Scientific Affairs); Dr Yasir Rawjee {Head-Global API (Active Pharmaceutical Ingredients)}, Dr Sureshbabu Jayachandra (Head of Chemical Research) Mr Manoj Pananchukunnath (Head of Global Injectables Scientific Affairs, Product Development) Dr. Suryanarayana Mulukutla (Head Analytical Dept MLL API R & D) as well as analytical development team of Mylan Laboratories Limited for their encouragement and support. We would also like to thank Dr Narahari Ambati (AGC- India IP) & his Intellectual property team for their support.

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